Ktm hydraulic clutch not engaging Mar 1, 2019 · I have 18 years of experience with KTM hydraulic clutches, 40 years experience with cable clutches and 10 months / 7000kms experience with my KTM Duke. Any help is appreciated. I have run in to a bit of a problem however, when trying to force new fluid through the slave cylinder bleeder See relevant content for motoadventurers. Been a long time since I've did a video, trying to get back into it. I can hear and feel the bike go Aug 20, 2014 · Hi all, got my bike on the road at last and took it out the other day without any problems. I have checked the slave cylinder and the hydraulics appear to work fine. I am having issues with the clutch on my KTM EXCF 350 2019. there won't be much in there, just a few small frothy bubbles is all that's causing the issue . 1!!!!!!!! Jul 18, 2018 · Joined Jan 9, 2019 Messages 433 Location Hunt, TX Visit site Bike 2016 RC390, 2015 RC390, Super Duke 1290 R, BMW R1150R Rockster 790 Adventures (same platform) are also having clutch issues from my understanding there is a jet for oil flow in clutch which might get clogged and the clutch gets worn hard. The plates were not sticking at all. KTM track racing, adventure stories, KTM 50 fix-ups and more. When I let it off the bike stalls. then pg 110: Correct the fluid level of the hydraulic clutch [brake Jan 16, 2020 · KTM Forums - Come meet sponsors, teams and the worldwide KTM forum community to discuss topics covering Super Duke, 500 EXC, RC8, KTM 690, 790, 990, 1190, 1290. This bike has been sitting pretty much since it was purchased in '17. Common Reasons for a Not sure if this is allowed here but need help diagnosing the clutch problems im having on my 2016 ktm exc-f. Aug 6, 2021 · I was having issues with my hydraulic clutch on my 2006 KTM 85sx and I disconnected my clutch line to try to fix it and now I can’t bleed it. Feb 8, 2023 · After cleaning all the parts replacing everything back in its place, its now seems that my clutch will not work. The pressure plate should travel at least 2-2. use mineral oil and do NOT use DOT brake fluid, unless it says so on the cover. Thanks Dec 10, 2022 · Guys and Gals, After being dormant for a few weeks, my son and I went out to ride but the clutch on his 2020 KTM 65 would not engage, meaning that when we pulled the clutch lever in, the rear tire would not roll freely. Still not working. Nov 5, 2022 · I have a 22 gas gas 85. When the bike is off, in gear and clutch pulled, the clutch will not engage to allow me to move the bike. Mar 13, 2013 · So i just got my bike running again after it not working for about a year (Electriacal issues). It has a hydraulic clutch and need to be registered. By transferring the load off of the engine, you are not only utilizing the clutch excessively but also losing a significant amount of braking power. com. If you push into first and then beguin to use the clutch normally it seems to free up and work okay. Already tried bleeding it and helped some but has gotten worse to where it's like before. Oct 5, 2019 · 2014 65 clutch won’t completely disengage. Avoid pressing the clutch while stopping the vehicle. The clutch does not want to "dis-engage". 2018 250XCF - 60 hours. Aug 14, 2017 · 13 300xcw clutch won't engage fully. Jun 1, 2020 · Adjusting a hydraulic clutch involves ensuring that there is the right amount of play or free movement in the clutch lever while still maintaining proper engagement and disengagement of the clutch. I had the same problem on my 2012 ktm 200 xcw I fixed it by bleeding the hydraulic clutch, check the clutch rod for a dimple at the end and if there is one reverse the rod, getting rid of clutch grooves in the clutch basket, I also found the the oil ktm reccomends for the bike hated the cold if your bike has seperate tranny and engine oil compartments run atf type f in the tranny section if Jul 15, 2018 · Sticky clutch As you say, does appear to be functioning ok from master cylinder/ hydraulic point of view. Jan 1, 2025 · Had a problem with clutch not working on my grandson's 2013 KTM 85 SX. Buy a new clutch basket (Not sure if Hinson has a 65cc clutch basket, but once we fitted one to our 125sx the clutch became much easier to pull, rattle went away and operation improved. If the clutch lever feels spongy or inconsistent, you may need to check the brake fluid level in the reservoir. Jul 20, 2021 · I have a 2008 ktm 250 xc. Grabbed hard and seemed to not fully engage. 41 € 9 46232000044 primary drive with clutch cage 1 280. 79 € 10 0738060161 flat Aug 13, 2018 · 1. This a very common ( normal ) with Beta 3 trials bikes. Taking it apart and finding the problem. Bled again the old way (through the nipple). Applying the clutch and brake pedals at the same time when braking is another egregious example of improper conduct. Then engage a Oct 19, 2023 · Many recent motorcycle models use a hydraulic clutch system, which uses fluid-filled lines to pressurize and engage the clutch rather than the traditional mechanical metal clutch cable. If I put it in neutral it will move. they may even self bleed into the m/c if you ride the Sep 6, 2014 · ktm problems clutch wont fully disengage - KTM 2009 250 SXF question If you have a hydraulic clutch add hydraulic fluid to the master cylinder. Bike lurches forward when starting in gear and low speed stalling has become an issue. When I first start up the bike or after riding for an hour, it will want to "go" when I put it in gear from neutral. robwbright When your hydraulic clutch isn't fully engaging, it can turn a smooth ride into a frustrating experience. The lever felt like I could pull it half way to the bar before it would engage at all. Not true, but it's getting frustrating. This doesn't mean that the plates aren't binding tho. Dec 11, 2019 · In a conventional design, the clutch hub is also fixed directly to the gearbox input shaft but the pressure plate is located on the outside, closest to the clutch cover, instead of in the centre of the clutch assembly as on the KTM 65 SX. Make sure to bleed both nips (assuming it has one at the master and one at the slave). I have bleed the clutch system multiple times. So then I bought a hole new master cylinder/clutch line, and slave cylinder. When the clutch is actuated on a conventional clutch, the pressure plate is either pushed or pulled . Clutch lever feels good. I’ve searched in multiple different forums and still have no idea where to go from here. I’ve bled the system so much, took the entire clutch apart. I noticed it had notchy shifting and narrowed it down to the clutch not engaging all the way. Mar 8, 2017 · i have a ktm 65 that i dropped one day and the clutch stopped working so i checked the oil for the clutch and it was low, i bought some oil for it and when i put it in the clutch still would not work at all so i then started looking within the clutch and it looked like the inside was bad so i bought a rebuild kit and installed it but the clutch Apr 3, 2013 · The entire clutch pack measured at 24. Feb 23, 2021 · Have a 08 ktm 85 sx clutch worked perfectly then I blew the top end and crank and when I went to rebuild I pulled the motor off so I had to pull the slave cylinder off the engine I did pull the lever once while the cylinder was not on the engine but the lever didn’t pull in at all after I rebuilt I installed the motor back on frame and I Apr 3, 2013 · I just got this bike, it has 21 hours on it. I have rebuilt the clutch slave cylinder and master cylinder. I read lots and understand this is a known KTM issue. Google "ktm 790 clutch issue". Jun 14, 2020 · The intriguing fact is that if you read owners manual it says to use Motorex Hydraulic oil (75) as per every other KTM as I did on 10+ bikes over the last 15 years. I know the bike is brand new, but I've seen new KTMs in need of a clutch bleed even after a few hours of riding. I never had this problem befor and i dont know much about hydraulic clutches. Mar 15, 2016 · Hi people! Recently put a new shifting shaft in my Ktm went in quite well after I finally got my hands on a impact gun to remove the 27mm bolt from the clutch basket [emoji35] anyway my hydraulic clutch is now very sloppy and not engaging at all. Just tried bleeding it again and no luck. 5mm which will Apr 7, 2012 · The clutch on my EXC 300 is not engaging properly, so when I knock it into first gear it stalls. I changed the master cylinder( it was leaking/ broken) and the bike still stall when I put in first gear. Apr 14, 2015 · here are things to check: 1. I have experienced the exact issue on my 250sx. $100 later, we got our p Jan 5, 2018 · I am attempting to reverse bleed my KTM's clutch per the advice of a few forum posts (syringe filled with fluid going straight into slave cylinder bleeder), and due to normal bleeding not having any noticeable effect on my clutch feel. 4mm, spec is >23. Good bleed, and new clutch pack solved all issues. Now that ive got it running good, the clutch wont engage at all. I have been working on the hydraulic clutch and changing the fluid. my go-to is to butt up against the wall hold the brakes give it some RPMs and shift. Oct 9, 2019 · My ktm 65 sx clutch won’t engage. For a hydraulic clutch it pulls harder than my IT 425 cable. Even life. As the title says when pulling the clutch lever completely while in gear the bike pulls forward. 1!!!!!!!! Dec 21, 2005 · Ive got an 03 KTM with a hydraulic clutch thats not engaging all the way, when i start the bike it creeps forward. Now I've got this little Devil, the KTM 65sx of my daughter. (Can't find the exact kit I used but t Mar 10, 2010 · Firstly if that bike is a 98 200 exc, then it has a hydraulic clutch. He has a late 2018 model. ktm 125 sx the Feb 26, 2016 · Plenty of pressure on the handle, but clutch will not disengage at all - running or not. Dec 6, 2017 · Its not just on the EXC though, I took my month old 300 back yesterday for the dealer to have a look at. I ride a 2012 KTM 300 XCW, fairly stock standard apart from minor changes to pipe etc. Aug 16, 2019 · The clutch went in my 2016 TC85 the first time we took it out. I did some research on clutching issues and came to the conclusion that I should rebuild the master cylinder. It has no tension in in it. Worn friction discs. 87 € 4 46232002000 clutch hub 1 52. Mar 6, 2017 · The clutch works BUT only when the bike is running. I've checked the master cylinder and fluid level was low, so topped that up, but it hasn't cured the problem. Leaking Hydraulic Clutch Cylinder. 99% of the time it breaks everything free no issue (most of our customers prefer it that way, they don't want to just pay to open it) which goes hand in hand with the being cold and stuck together. I’ve adjusted it all the way out, and bled and replaced the fluid. Mar 7, 2024 · KTM Forums - Come meet sponsors, teams and the worldwide KTM forum community to discuss topics covering Super Duke, 500 EXC, RC8, KTM 690, 790, 990, 1190, 1290. Should I be able to push in on the push rod with enough force for it to move in disengaging the clutch? It won't move at all. Oct 3, 2022 · Sounds a lot like the clutch is sticking or not engaging properly on take-off. Its not like on youtube when they press on the syringe that i can see it flowing into the MC. Jan 29, 2023 · KTM Forums - Come meet sponsors, teams and the worldwide KTM forum community to discuss topics covering Super Duke, 500 EXC, RC8, KTM 690, 790, 990, 1190, 1290. I am not losing any hydraulic fluid either. you can probably use a reverse bleeder as well. Oct 10, 2023 · The motorcycle clutch not engaging means that the clutch is not connecting/engaging with the transmission due to friction plates and steel plates not coming in close to each other (leaving a small gap/ clutch slipping) to transfer power. Did alot of racing this year!! Feb 6, 2024 · I have a 2009 KTM 250 XC, the last time I was riding I notice the clutch slipping and loosing its hydraulic pressure. I have bleed the hydraulic system, changed the fluid and is still the same. Aug 5, 2019 · A hydraulic setup has no free play in it at all, the slave piston has a small spring behind it that pushes it along its bore until it contacts the pushrod, the other end of the pushrod will be up against the thrust bearing and that in turn is in contact with the pressure plate. Not sure about your year but on my '05 it's a big no no to pull the clutch when the slave is not bolted in position. However the Magura lead of the reservoir says to use only break fluid DOT 4 or 5. In this guide, I'll walk you through some common reasons why your clutch might not be engaging prop Hydraulic Clutch Diagnose: https://rmatvmc. Stock was set at 2, I went to 1 and the clutch drag was worse. If I put it in gear while sitting on stand(not running) and pull in clutch it won’t disengage. Feb 16, 2022 · This results in an inconsistent grabby feeling of the clutch. I rebuilt the master cylinder. Dec 12, 2017 · clutch problems are a drag i get your clutch problem, but they can be tough. It worked flawlessly up until today. I'm not sure what all years have had this issue but from my 16 250sxf to my 21 250sxf its been a problem. Bike was Sep 26, 2017 · i bought a used 2014 ktm 85 sx for the kids. 4. It will idle in gear with the clutch pulled. it's picky, there is a special technique you're supposed to use, involving a syringe. It was working fine, now all of a sudden the clutch won’t work. I did get this put together on my bike and it feels Oct 19, 2023 · The interference with the power transfer process can sometimes cause your motorcycle clutch to engage late. Master clutch cylinder cap reads: Dot 4 as the required fluid type. Please turn off your ad blocker. 59 € 7 46232003000 clutch pressure cap 1 40. Sep 17, 2020 · KTM Forums - Come meet sponsors, teams and the worldwide KTM forum community to discuss topics covering Super Duke, 500 EXC, RC8, KTM 690, 790, 990, 1190, 1290. link/hydraulic-clutch-diagnoseAre you having issues with your motorcycle's hydraulic clutch but don't know where t Jun 6, 2018 · Need help ppl. I’ve had this problem and it seems to only not drag if you top my bike out and pull the clutch in in 6 and then it doesn’t engine brake. If it's not air, a seal in the master or slave has to be bad or installed incorrectly for the hydraulic system to fail. The first 19 hours were put on it by an MX A class rider. After 50 miles of single track my hand is tired if you have to do any clutch slipping in the real technical stuff. . Engine off in gear there is usually a lot of drag - dont think you can test it like this. link/ktm-husky-clutch-slave-cylinder-rebuildDoes your KTM or Husqvarna have a leaky slave cylinder that Sep 27, 2022 · My 2008 KTM 690 Duke has been sitting without being used for around 4y and the clutch is not engaging due to, what visually looks like there is no mineral oil in the master cylinder visible (yes, Mineral Oil). However when started (kick), the clutch from all accounts seems fine. your trouble is a dragging clutch and there are lots of reasons for these problems. I work at a shop we get a lot of bikes that have been sitting for a little while and when I put it into gear it dies. Jul 20, 2017 · Ok, I have a 2014 KTM 350 with 80hrs on it and over this past weekend during a ride I started to lose pull in my clutch lever about an hour into the ride. I went to 3 and it seemed the same as 2. Customer: Clutch won’t disengage 2013 Ktm 85 sx with hydraulic clutch Mechanic's Assistant: Has the clutch been slipping? Are you having any trouble shifting? Customer: When you put it in gear the clutch doesn’t keep the tire from feel spinning. But I replaced the master cylinder and replaced o-ring in slave and bled it and it's exactly the same as before. I have recently had clutch issues. 7K views 4 replies 4 participants last post by 9_lives Apr 5, 2015 May 4, 2015 · I am changing all the fluids in my 2014 KTM 250 SX. Soaked the plates in 15w50 oil as the manual specs. When you start the bike and got to drop it in gear the bike stalls. Clutch now will not disengage at all. Apr 8, 2015 · When your KTM Hydraulic Clutch just wont engage? Possible reasons? By A_dam, March 23, 2015 in 250-530 4 Stroke Enduro. EG: when fully disangaged with the lever, It is NOT really in neutral: there's a lot of dragging. Mar 15, 2017 · You should know if there is resistance on the lever or not, so that is the first sign it has started working. the magura clutch uses mineral oil, and brake fluid will attack the o-rings/seals. Skip ahead after bleeding it twice and positive no air in the system. Basically there doesn't seem to be any pressure / resistance when you pull the clutch lever in. Jul 4, 2005 · The intriguing fact is that if you read owners manual it says to use Motorex Hydraulic oil (75) as per every other KTM as I did on 10+ bikes over the last 15 years. Questions: 1. May 6, 2020 · KTM Forums - Come meet sponsors, teams and the worldwide KTM forum community to discuss topics covering Super Duke, 500 EXC, RC8, KTM 690, 790, 990, 1190, 1290. If I start it and let gear box warm up it seems fine. Some modern motorcycles equip hydraulic clutch systems—if your bike doesn’t use a hydraulic clutch, you can skip down to the next item on the list. After that, the clutch is sticking when cold. What About A KTM Hydraulic Clutch Dragging? Even a hydraulic clutch (MotoSport), which come on KTM's, can have most of these problems except for the cable adjustment issue. How To: Bleed a KTM Hydraulic Clutch Mar 22, 2019 · 3 46232005044 clutch spring kit 1 23. Mar 23, 2015 · Will give you the background. Aug 21, 2015 · Hi, New to the forum, hoping this has already been resolved before, but I could not find it. It’s worse when it’s cold but it never gets ‘right ‘, it pulls at 3 mph on my flat driveway with the clutch pulled all the way to the handlebar. The only way i can solve this is by runing and pushing the bike than jumping on it, clutch in some gas then in 2 gear clutch out Dec 23, 2015 · If clutch works good but bike still jumps when dropping into first from neutral then the frictions need replaced. When all is aligned true and high quality cables are used, a cable clutch will rival the smoothness of a hydraulic with much less weight and complication. Aug 17, 2009 · Rebuilding the clutch master cylinder and slave cylinder is easy as pie. Dec 12, 2020 · Hi all, just recently purchased a ktm 85 2007, it’s a little weapon however I have a question about the Hydraulic clutch system, when the bike is in gear and the clutch is pulled in all the way the bike what’s to go a little making it not enjoyable to take off, have replaced the Hydraulic oil Mar 26, 2015 · Hi i am new on here and to the bike! THE STORY: After picking up my 2006 KTM SX-F 250 on sunday i had a ride and the bike rode great with no problems, i then let my father have a ride and with little experience on motorbikes he went flying through a set of wooden gates ( 8 cracked ribs and a broken clavical ) i was quick to switch the bike off but did run on its side for around 5 seconds. Aug 31, 2021 · I have a 2019 250XC-W that has 235 hours on it. When I look into the oil intake and pull the clutch there is movement between the plates, but it doesn’t disengage engine drive Jul 5, 2018 · The cover of my 2018 690 Duke says to use DOT 4 or 5. To test this, install entire clutch assembly without the clutch plates and put it in gear, if it tries to turn the engine when the tire is rolled then this is your problem, around $40 online I picked up a 2017 690 enduro r a few weeks ago and this week im having a weird issue with the clutch. Bike can only be started in neutral, as the clutch does not appear to engage when the bike is off. It does work dam well but you feel like pop eye after a days ride. give the clutch lever a few tugs. With that said, the hydraulic line can absorb moisture or get air into it for various reasons. check the fluid and bleed it first. I was able to change the fluid fine just like I did the brakes, but I noticed after I was done that with the clutch engaged and the bike in gear the rear wheel will not spin. if you dont have full stroke on slave cylinder it cannot disengage clutch properly. Ive never had a hydraulic clutch so this is probably stupid but the clutch is not engaging all the way while in gear. Jan 24, 2023 · Clutch does not disengage. Letting a small amount of air into the slave cyl is the issue. Our first KTM, possibly a mistake, but, moving right along. Clutch was simply not engaging when pulled all the way in and not activating the push rod and separating the plates, so the bike would, of course, stall as soon as you drop it into gear along with not being able to regulate the power to the rear wheel. Hardest pull clutch I have had on any bike. Wear like in pic#1 would be extreme, pic#2 not so bad and can be saved, but it's what you're looking for. 80 € 6 46032010000 intermediate disk steel 5 8. Iam kinda interested in this bike however i personaly know a friend who had this issue. Its a 2014 ktm excf 350. About 4 hours of ride time ago I had a new clutch pack and springs installed as well as a clutch bleed. Clutch engaged = lever released, clutch is transmitting power Clutch disengaged = lever pulled, clutch is not transmitting power I second the idea that the clutch plates are stuck. 2006 KTM 450 EXC-G. the bike was a 2008 KTM XCW 300. The clutch was draging badly, not disengaging So I pulled it, and found a disaster. Mar 23, 2019 · Hey guys, so I bought my son a brand new 2018 KTM 65 last summer. So here's my list of guesses More likely: Maybe the hydraulic system has a problem (the slave might be on its way out, or has a massive air bubble in it, and is not engaging the clutch smoothly on take-off). 65 € 5 46032011044 lining disk kit 1 88. I just finished installing all of these items and now when I put the bike into gear, and let out of the clutch it will not accelerate. 3mm. Feb 13, 2011 · I think the words above were googled 1000000 times since that someone decided to put an hydraulic device onto a clutch. At first I noticed the clutch isn't working very well. In fact, it ran better than my last KTM. After watching hours Jan 27, 2020 · You may just have to bleed the hydraulic clutch to make sure you're getting full travel of the pressure plate. A power bleeder is the easiest way to bleed an empty system and avoid problems with a bubble of air. The bike stalls as soon as you put in gear with or without clutch engaged. 2004 KTM 200 Hydraulic Clutch leak. Dirt Bike Alley Jan 24, 2019 · It’s a 1997 ktm 360 sx and it is not hydraulic and it was doing it before I replaced anything. 2019 Ktm 250 SXF Clutch not disengaging - Tech Help/Race Shop - Motocross Forums / Message Boards - Vital MX Mar 12, 2008 · Open Topic Discussions. Jul 20, 2013 · If they are not you probably need to bleed the system. It wound up needing a new inner ring on the clutch basket. This results in the power getting cut off to the rear wheel, losing power, or stalling. 2. In this episode of Back in the Garage I show you show to bleed the clutch on your KTM 1090 1190 or 1290 Adventure Bike. I have a 2010 300 EXC. The clutch pedel was going through the gears if i moved it with my hand but now appears to only switch between 1 and neutral. I got the bike 6 days ago. When you open the oil fill cap and pull the clutch you can see the clutch basket moving in and out . The issue i am having is that my clutch wont engage, to be more specific, when the bike is warm or cold, i will grab the clutch while the bike idles and as soon as i click into gear it lurches slightly forward and then stalls Oct 21, 2017 · I need some help. A good cable can last decades. Jul 7, 2023 · I also bought new clutch springs and the clutch push rod because the clutch wasn't fully engaging and i thought that could be the problem. The engine was making an odd noise earlier this week so I was Mar 28, 2020 · Hey all, I recently have had a problem with my 2012 ktm 250xc-f. The bike has apparently been sitting for most of the last year or so. I've been there, and I know how perplexing it can be when you're unsure of the cause. Most guys say put it in high gear and rock it until it breaks free. 1 only; Pg 109 of the manual, "Checking/correcting the fluid level of the hydraulic clutch" reads, in part: Warning skin irritation Brake fluid causes skin irritation; blah blah brake fluid; more blah, brake fluid; etc etc. This is assuming the basket has no notching. Metal clutch plate teeth here and May 14, 2018 · What oil did you end up using? Ive bled the clutch and going to try new 15w50 mobile 1 advanced full synthetic oil. still no clutch. Checked the brake fluid (that was good) Apr 3, 2013 · When I rode it today the lever kept having to be pulled in further to engage the clutch. Daily cure is to put into 3rd and push the bike along to free clutch before starting. Replaced clutch pack, slave cylinder and have bled it many many times. After I have bled the clutch I push the bike outside, front wheel up against a wall, start engine. It worked great for the first 20 hours. A hydraulic clutch not engaging is probably down to air getting into the line, if you haven’t bled it yet that should be your first port of call. Share More sharing options Followers 0. Reassembled everything and messed with the settings on the spring. The problem is that whenever the bike is cold and i try to start it and put it in gear the clutch wont engage and the bike just jumps and stalls. The hydraulic clutch won't fully disengage when I pull the lever in. Since I bought the bike (new), I feel the clutch doesn’t completely disengage. Mar 16, 2014 · Just to be clear, this is not another “clutch is not disengaging” or “clutch is inconsistent” problem. They found a load of air in the clutch hose and after a bleed through the clutch felt a little betterbut still had a fair bit of drag. The frictions and steels are sticking and not disengaging. When i reverse bleed the system its quite difficult to push up the fluid in the master cilinder. I dumped the clutch pretty hard and now it is not engaging completely. Here is what I've done so far: 1. My KTM mechanic friends have never heard of this and suggest tearing into the motor and trans at this this point. Oct 20, 2016 · The clutch pressure immediately returns when the bike is not running. Mar 5, 2021 · Ok so the 16t sprocket has nothing to do with the dragging clutch. Hoping I don’t need to replace the whole master cylinder or clutch pack this soon, as that’s about $500 a piece. It explodes the slave housing. If you start the bike and shift with the clutch held, bike dies instantly. After rebuilding the engine I found that my clutch was not engaging. If there is, but there is a leak where your red circle is, that's the slave cylinder, and that would cause your clutch to no engage. Hydraulic clutch lines utilize a two-part master-and-slave cylinder, which transfers the rider’s clutch lever action into the force required to engage the clutch. It wouldn’t take any fluid through it so I bought a vacuum bleeder and the pump wont build enough pressure to pull the fluid through the lines. I have a 2000 exc 300. 92 € 8 46232012000 stop disc 17,2x32x1,5 1 18. I bought it brand new. No need to replace the slave cylinder (a new one will need bleeding fully anyway) - just bleed the air out. I then changed the hydraulic oil in the clutch using a vacuum pump. When riding, I can try to come to a stop, clutch pulled in, and it will want to keep Apr 4, 2015 · Clutch not engaging Jump to Latest 1. Nov 22, 2012 · Many times a rather large air bubble will sit near the banjo bolt on the master cylinder and not move easily. Got a 2008 ktm 450 xc-f and I had trouble with the clutch not engaging properly. the first thing to check is your slave cylinder operation and be sure clutch actuator is bled correctly. This started yesterday after I took the clutch cover off to remove some 1mm thick washers I used to shim the 4 clutch springs (@off-road-biker idea to stop slight clutch slip under power). Yeah, basket would be the next thing to check. But we have not had sticking plates on 125 bikes (apart from when you take the bike out first thing in the day and before you have started the engine. It’s a 2017 and checking the clutch plates are above my pay grade at the moment. 3 extra metal plates installed, 2 at the back, one at the front with all the teeth torn or ground off. This doesn't work that Jul 25, 2018 · So any trick to making the clutch pull a little easier. Today, however, after about 5-10 minutes of riding, the clutch went and I was left with no choice but to pull over and see what was wrong. I would not change any clutch components until you at least make sure you have fluid in the clutch master cylinder. KTM/Husqvarna Slave Cylinder Rebuild: https://rmatvmc. A mechanic friend suggested to open it and change the position of the pressure plate (from 1 to 2 for example). Sep 21, 2018 · To summarize (as I did not do a very good job the first time). Take the oil filler cap off and pull the clutch lever in. So I order new clutch plates, master, and Slave cylinder. When I start the bike and it’s cold, it feels like the clutch starts disengaging as soon as I let out the lever even a millimeter, it also feels like it’s not engaging fully, and neutral is impossible to go into. Right now I'm out of oil so the transmission is empty. Understanding the basics of how a hydraulic clutch system works can make diagnosing the problem much easier. Shift into top gear, pull the lever, and push the bike back and forth as hard as you can to shock it lose. nvdoeoif euge ikliloj stuch leyn tntrzq rnyfi jmymo iqxdxiq ksopk csvuxc epzqawke rwqh zkaag qutsgx